Category: Furnace

Finland Campground

September 12, 2025 

51 degrees at 6:00, high of 64

We are moving to Finland Campground today, so we went to Zup’s Food Market in Silver Bay. A lady with a very good voice was singing briefly as we shopped fruits and vegetables. Then a young man sang as he stocked the shelves. He nodded and smiled as we passed. they had a very good supply of sausages and brats, and Martha bought some. We didn’t need a lot, but this is a good store.

I was taking a picture outside the grocery and nodded to a man approaching the store. He said good morning, then asked if I was from Canada. “No, but we are doing the Circle Tour around Lake Superior.” “Oh, and you are from Wisconsin?” I tied it together now. I was wearing a Wawa, Ontario sweatshirt and standing in front of a car with a Wisconsin license tag. 

Next we checked out the dump station, since none of the campgrounds have one. We drove up a big hill, saw the dump station and a sign pointing to a scenic overlook. We drove to the top of the hill, then walked a trail to the overlook, which probably was good when it isn’t socked in with fog. There has been nothing but fog since we arrived in Minnesota two days ago. 

Some may be wondering why we would checkout a dump station. When you leave a campground, you want to get on the road. You don’t want to drive around town looking for a dump station while pulling a trailer. You might get stuck in a place where you can’t turn around. 

Martha put groceries away while I hooked up. We pulled out a little after checkout time at 11:30. It’s only a 16-minute drive to Finland. What we have found here and in Thunder Bay is there is a large contingent of Finnish people comfortable in this climate. 

Finland is a cute little town with a general store and two restaurants, one called “Our Place.” Just past town we crossed Baptism River and turned right to enter the campground. We were happy to see our chairs still there. We backed in carefully, as there were big rocks on one side and a tree on the other. 

It started raining, so I sent Martha inside while I set up. It was one of those chilling rains. As we ate lunch, Martha wrapped up in her red blanket, and I knew I needed to fix that furnace.

I got my tools, put down my life preserver so I could kneel on it, and opened the furnace door. I turned it off and asked Martha to turn it on inside. That way I could test it from outside when I was done. 

I had tried to buy a new sail switch at Julie’s True Value, but the nice young man working the register asked, “a what?” He asked another worker, then went in the back and said, “Julie doesn’t know what that is.”

It’s a $12 part on Amazon. In all my searching, and thank God we had cell service, I could not find the bracket or cover. A new furnace costs about $1100 and probably another $500 in labor to install it. But you can buy all the parts for very little. I was getting very familiar with this furnace, but I might have to have it replaced in Duluth. 

“The primary purpose of a sail switch in an Atwood gas furnace is a safety device that prevents ignition without adequate airflow. It acts as a sensor, with a small rectangular “sail” that is moved by the furnace’s fan. This movement closes the switch, completing the circuit and signaling to the furnace’s control board that there is enough air to safely ignite the propane.”

from Google AI

It was drizzling rain, but the short awning kept me reasonably dry. I opened the door, unplugged all the wires and removed the circuit board, setting it on a piece of paper under the trailer. I saw water dripping on it, so I pushed it further under.

Now to remove the Velcro tape, but only on the cover, not the bracket in the back. I cut it about half way up the cover and worked hard to pull the bottom pieces loose, plus one more I put on the upper right side. Once free, I put wet newspaper over the tape that I won’t need to stick any more, as I will use the fuzzy Velcro to cinch it back up.

It was a struggle getting the cover out, and it’s a miracle I didn’t break it, or break the delicate sail switch inside it. I had to flex this semicircular cover to get it out of the cabinet, and I mean flex it a lot. Checking it, I was surprised I hadn’t cracked or broken it. 

The sail switch looked fine to me, but I wiped it with a Clorox Wipe and pulled it away from the cover a little. Then I carefully disconnected the wires, afraid I would break the connections. They looked clean, but I ran a wire brush over them, put dielectric grease on them and replaced the wires. It seemed like a good idea, so I applied the grease to all the connections.

The only other thing I could see was the blower wheel was dusty, so I cleaned between all the slats. There are a lot of them, so this took 30 minutes or so. 

Bending the cover to get it back in place, I kept pulling the Velcro tape so it wouldn’t bunch up under the cover. Thankfully, the wet newspaper did its job. Thankfully, the cover didn’t break as I pried it under the case with a screwdriver. 

Finally back in, I placed Velcro across the two ends to pull the cover tight – or as tight as I could. I had to refer to my beginning photograph to make sure I reattached the wires correctly. I held my breath as I turned it on. For 20 seconds the furnace blows air to test the flow, but then it fired up. Then it takes a minute or so to warm the air. It got hot, so I was very happy, and so was Martha Jean, but we have been this far before. We will have to see if it fires up on its own tonight.

Hike High Falls and Two-Step Falls

Thursday, September 11, 2025 

We went to the Visitor’s Center to get a day pass since we couldn’t get a campsite in Baptism River Campground. The young man suggested Finland Campground in the national forest, just past Finland, MN.

We talked for a long time with a nice lady working there. She is of Finnish descent and was looking forward to the first of November when the snows come. Apparently, she was a very good skier when she was young. Her brother was an Olympic skier, but women were not allowed in those days. 

She asked if we had gone to Harbor Drive in Thunder Bay where all the Finnish shops were. We had seen the road, but we had a busy time in Thunder Bay. Then she started talking about all the Finnish food. There was a wild rice salad for her daughter’s wedding and something like a Danish roll, but it was Finnish. She loves to make fish soup, telling us where to buy fish. She had some great stories, but we needed to get going.

The road to the parking lot was closed, so we parked at the campground shower house. Walking around the campground loop to the trailhead, a man stopped his car to chat. “The trailhead is closed. I think the only way to see the falls is from the bottom.” After a long discussion of why it was closed, we all decided to risk getting caught, and hike it anyway. If we saw danger, we would turn around. 

Off we went around the barrier, through the forest to a sign warning of 200 steps down to the lower falls. The wooden steps were wet and a bit slippery, so we proceeded cautiously. We got to the Step Falls where the rocks were slippery, but that didn’t stop Martha from going to the edge to get pictures. I stayed near the steps surveying the scene. 

200 steps back up, we followed the trail to the High Falls. There were more steps down. A bridge across the river was being repaired, thus the trail closure. Standing on a platform overlooking the river, was the man we talked to earlier. We said Hello and scared him to death. The roaring river kept him from hearing us talking behind him. We talked for a while before heading back.

We drove to Finland Campground in Finland State Forest to see if we could find a spot for the weekend. There was an abundance of places. With lots of space between sites, all of them looked good. We settled on #16, filled out a card and registered online – $17/night. We put out three chairs so no one would take it and drove back to Black Beach for one more night.

Back at camp, searching for our furnace problem, I took the seat out that was behind the furnace. The circuit board is flashing one intermittent blink, which means an air flow problem. It could be the ducts are blocked. I had checked inside the trailer and didn’t see anything. It could also be the sail switch isn’t working. I found dirt and a big spider web, but nothing blocking the duct that came off this side of the furnace. I may have to do the same on the next seat to evaluate the ducts coming out that side of the furnace. We have to move tomorrow to the national forest where there will be no electric hookups, thus no heat pump. I have to solve this problem. Martha does not like being cold.

Hike French Portage and Falls

Sunday, September 7, 2025 

39 deg at 6 am

Still having trouble with the furnace, I went out and surveyed the problem again. Of course there could be one or several problems, so I have watched some videos, which were helpful. All the wires were connected, but the cover for the flywheel was loose and there were a couple of screws lying on the bottom. I remembered that I have had this problem before, and I drilled a hole and placed a new screw. The problem is this whole bracket is plastic and it breaks around the screws. I can find every other part online, but not a new bracket. Since the cover is loose, airflow is not being directed properly.

At 10:00 we hiked the French Portage and French Falls Trail. The portage was one used by Native Americans and Colonials to get around the cascading waterfall. It was a one-hour hike to the falls, then one hour back. The Indians likely used birch-bark canoes, so maybe this wasn’t so bad, but the Colonials were carrying goods to trade. I can’t imagine carrying all that for this distance.

Quetico Provincial Park is known for its paddling. It is a vast area with over 2,000 lakes. We drove into a parking lot beside French Lake. It is a boat launch and the parking lot was full. There are hiking trails in Quetico, but the water trails are the ones most used. 

During lunch I searched fishing in Quetico. The best article was one asking which lake is your favorite to fish in Quetico. Mostly, people don’t come to fish. They come to paddle, camp out under the stars with no one else around. Build a fire and let all the worldly stresses disappear. 

One commenter said the fish in Quetico die of old age because there is so little fishing pressure. The paddlers might catch two for dinner, but mostly they are paddling. The fish here are smallmouth, walleye, pike and lake trout. These waters are so clean, any of those fish would be great to eat. Motors are not allowed in the park, so that limits fishermen. 

People replying to the article like different lakes. The smallmouth are plentiful and can grow to large sizes. I could find nothing about fishing the two creeks running through the park. After reading the article, I looked for some of the lakes they liked. These are not day trips! How do you find your way! 

It was time to work on the furnace that sometimes lights and sometimes doesn’t. I have had the problem before, and I remembered there is a plastic two-part cover over the flywheel. Four screws held the two parts together, but the plastic holding them over thousands of bumps are now broken. Only one screw held it loosely together. One video showed taping it back together. I opted for velcro that I might be able to remove. After a lot of searching, I could not find a replacement cover anywhere.

It’s a tight area to work in, and truly it is amazing it has done so well for 10 years. Is it the igniter, the sail switch or the loose cover not controlling air flow? I took it all apart, taking pictures so I would know where all these wires go. 

Three hours later i proudly had it all back together. I think I reconnected all the wires correctly. The fan came on, but it still didn’t light. There were no error lights on the circuit board. A man walking behind me asked if I had fixed it. “Well I did what I set out to do, but it didn’t solve my problem. Have you ever done that?” “Many times,” he said, continuing his walk. 

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